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| The metal still has ripples and creases in it. |
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| Yes there is a gash in the metal that was hiding under the bondo. |
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| The entire ring around the headlight bucket was bondo. |
I decided to stick with what I am comfortable with. Loren suggested a propane torch but never used one, so stuck to chipping the bondo off. Thickness of the bondo ranged from just 1mm to over a centimeter in thickness. Pretty ugly. Also found two large holes still in the metal under that thick coating. And I still have large areas to chip away.
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